Ungakwazi yini Ukufriza Uju Olomile

Isigaba 1 - Ukwelashwa Kwangaphambi Kokwelashwa Nezinto Eziqinile/Isisekelo Samanzi (Isipiliyoni)

Ukuhlunga nokucaciswa: Susa izinhlayiya/imfucumfucu ngenkathi ugcina iphrofayili yemvelo yoju injalo.

Inkampani yenethiwekhi ozikhethela yona noma i-dilution: Kumaqoqo e-viscous kakhulu, iphesenti elincane lenkampani yenethiwekhi (isb, i-maltodextrin) noma ukuhlanjululwa okulawulwayo kungathuthukisa ukudluliswa kwenqwaba kanye ne-porosity.

Ukugawulwa kwesisekelo: Rekhoda izinto eziqinile kanye nomswakamo nge-analyzer elinganiselwe (umswakama ojwayelekile woju lwentengiso ngokuvamile uwela cishe kumaphesenti wentsha ephezulu). Lawa manani ondla umklamo wejika lohlelo—irempu yeshalofu nethagethi ye-vacuum—ukuqinisekisa ukuphindaphinda nokulandeleka kuwo wonke ama-run.

Imishini enconyiwe: Imishini yokumisa ifriji yaselabhorethri ye-LFD yokuthuthukiswa kwe-DoE/indlela, izivivinyo zokuphatha i-viscosity, kanye nokuloga kwedatha okuphelele.

Isigaba 2 — Uhlelo Nokuqapha Kwesikhathi Sangempela (Ubungcweti)

 Sisebenzisa uhlelo olunezigaba ezintathu, olulotshwe kudatha: Ukuqandisa → Ukomisa Okuyisisekelo (i-sublimation) → Ukomisa Kwesibili (i-desorption).

 Ukubanda: Kwehle kuye ku-≈ −35 kuya ku-−40 °C ukuze kuvinjwe i-matrix futhi kusimamise isakhiwo.

 Ukomisa okuyisisekelo: ~10⁻³ i-mbar vacuum enerempu elawulwayo yeshelufu yezinga lokushisa ukuze kususwe amanzi amahhala/ukuguquguquka ngenkathi kugcinwa izinga lokushisa lomkhiqizo lingaphansi kwezinga lokushisa elibalulekile (Tc) ukuze kuvinjelwe ukugoqa noma ukunamathela.

 Ukomisa okwesibili: Ukushisa okuhamba kancane ukuze kukhishwe amanzi ahlanganisiwe, kuqondiswe ≤ 2%–4% umswakama wokugcina kuye ngefomethi ehlosiwe (amashadi acwebile, ama-granules, noma impushana) kanye nokupakishwa.

 Isikali nokukhiqiza:

• I-PFD umshayeli wemishini yokumisa iqhwa - khuphula ngo-matrices we-viscous kanye nokwenza kahle kwenkampani yenethiwekhi

•Ukukhiqizwa kwe-BTFD/BSFD okomisa okomisa - I-CIP/SIP, i-automation, i- throughput ephezulu yokudla nefomethi yokudla

• I-BBFT aseptic stoppering dryer dryer — endaweni ye-biopharma-style aseptic noma ama-SKU akhethekile

•I-RFD/HFD/SFD/DFD okomisa okomisa ekhaya - okwezemfundo, amademo, nokudalwa kokuqukethwe

 Isigaba 3 — Ukukhishwa Nokuqinisekiswa Kwekhwalithi (Ukugunyazwa)

 Ukufudumala kwegumbi: Irempu ehamba kancane ukuze ugweme ukuminyana nokuthatha umswakama.

 Iziphetho zekhwalithi:

 Umswakama wokugcina: ngokuvamile u-2%–4% (kuncike kwifomethi)

 Ukubuyisela amanzi emzimbeni: ukuncibilika ngokushesha noma ukubuyisela amanzi emzimbeni ngokushesha ngomuzwa ohlanzekile womlomo

 I-Flavour & Iphunga: amanothi oju wesici, umthelela ophansi oshisayo

 Izinketho zokuthungwa: amashadi acwebile, ama-granules, noma izimpushana ezigelezayo zokuhlanganisa/ukunameka

 Imikhawulo emincane: ihlolwe kumazinga angaphakathi ngamalogi okugcinwa kanye nokuzinza

 Ukupakisha nokugcina: I-nitrogen flushing kanye/noma i-desiccant enamaphakethe okuvimbela; gcina endaweni eyomile, evikelekile ekukhanyeni ukuze uhlale ucwebile futhi uvimbele ukukhekheleza.

Izinzuzo zoju oluqandisiwe (Ukuthembeka)

 Ukulondolozwa kwezinga lokushisa eliphansi: I-Sublimation inciphisa ukuwohloka kokushisa futhi kusiza ukulondoloza izinhlanganisela zephunga elibi.

 Amafomethi azinzile eshalofini: Umswakama oyinsalela ophansi usekela ukuzinza kwe-ambient, ukudosa okulula, nokwakheka kwelebula elihlanzekile.

 Ukubuyisela kabusha amanzi emzimbeni / ukuchithwa: Isakhiwo esinezimbotshana sinika amandla ukuvuselelwa okusheshayo eziphuzweni noma ukuhlakazeka okusheshayo emixubeni eyomile.

 Ukuphatha kanye nokusetshenziswa kwezinto: Ukuguqula uju lwe-viscous lube ifomethi ecwebezelayo noma eyimpushana kuthuthukisa ukuphatha, ukunemba komthamo, kanye nokuhamba.

Ukubuka kwemakethe: isitaki semishini + ukuqina kwamandla

 Izithako ezomisiwe zibe yiqhwa zihlanganisa ukudla, umsoco, kanye nezinhlelo zokusebenza ezikhethekile. KOKUBILI kuhlukanisa ngesitaki esigcwele semishini—LFD (lab) → PFD (pilot) → BTFD/BSFD (ukukhiqiza) / BBFT (aseptic), kanye ne-RFD/HFD/SFD/DFD (ekhaya)—kanye Nesixazululo Sokuqina Kwamandla:

 I-Freeze-DryerIsixazululo Sokugcina Amandla: Ngokuhlanganisa i-solar PV + isitoreji sebhethri + EMS (uhlelo lokuphatha amandla), OKUBILI kwenza amandla ahlanganiswe amandla amaningi ukuze asebenze ngaphandle kokuphazamiseka ngaphansi kokuguquguquka kwegridi kuyilapho kuthuthukiswa ukususwa kwamanzi kwe-kWh/kg kanye nenani eliphelele lobunikazi.

 Siyabonga ngokufunda isibuyekezo sethu sakamuva. Uma udinga ulwazi olwengeziwe noma unemibuzo, sicela ungangabaziXhumana nathi. Ithimba lethu likhona ukuze linikeze ukwesekwa nosizo.

 

I-RFD/HFD/SFD/DFD:https://www.bothsh.com/both-sfd-series-1kg-100kg-lyophilizer-vacuum-automatic-fruitvegetablesliquidherbpet-food-freeze-dryer-machine-product/

I-PFD umshayeli wemishini yokumisa iqhwa:https://www.bothsh.com/pilot-scale-vacuum-freeze-dryerproduct-description-product/

Ukukhiqizwa kwe-BTFD/BSFD okomisa okomisa:https://www.bothsh.com/in-situ-vacuum-freeze-dryer-product/

Xhumana nathi:https://www.bothsh.com/contact-us/

Isixazululo Sokugcina Amandla:https://www.bothsh.com/freeze-dryer-energy-storage-solution-product/